How to Operate a Reach Truck

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A reach truck is a type of forklift that is commonly used in warehouses and distribution centers to move and stack loads at high elevations. Operating a reach truck requires skill, training, and knowledge of safety guidelines to ensure that both the operator and the surrounding environment are safe. In this article, we will discuss the steps to operate a reach truck safely and efficiently.

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Step 1: Perform a Pre-Operational Inspection

Before operating the reach truck, it is essential to perform a pre-operational inspection of the vehicle. Check the tires, brakes, steering, and hydraulic systems to ensure that they are functioning correctly. Also, inspect the forks, chains, and mast to ensure that they are in good condition and free from damage.

Step 2: Wear Appropriate Personal Protective Equipment

Prior to operating the reach truck, it’s necessary to wear appropriate Personal Protective Equipment (PPE). This includes a hard hat, safety glasses, high-visibility vest, steel-toed boots, and gloves. The PPE helps to protect the operator from falling objects, impact, and crushing hazards.

Step 3: Adjust the Seat and Controls

After completing the pre-operational inspection, the operator should adjust the seat and controls to suit their comfort and reach. Ensure that the seat is adjusted to the correct height and that the steering wheel is positioned correctly. Adjust the mirrors to provide a clear view of the surroundings.

Step 4: Start the Reach Truck

To start the reach truck, insert the key and turn it to the “on” position. Then, press the brake pedal and shift the gear selector to “drive.” Release the parking brake and slowly press the accelerator pedal to move the truck forward.

Step 5: Drive the Reach Truck

To drive the reach truck, use the steering wheel to control the direction of the vehicle. Use the accelerator and brake pedals to control the speed and stopping of the truck. Always maintain a safe speed and keep a safe distance from other vehicles or obstacles.

Step 6: Raise and Lower the Forks

To raise and lower the forks, use the controls located on the dashboard of the reach truck. Always make sure that the forks are in the correct position before moving the truck. Never exceed the maximum weight capacity of the truck or the height limit of the mast.

Step 7: Position the Load

When positioning a load, always ensure that the load is centered and stable on the forks. Avoid stacking loads too high, as this can cause the truck to become unstable. Always follow the load capacity and stability guidelines set by the manufacturer.

Step 8: Park the Reach Truck

When parking the reach truck, always ensure that the vehicle is on level ground and that the forks are in the proper position. Set the parking brake and turn off the engine. Remove the key and secure the vehicle to prevent unauthorized use.

Step 9: Perform Post-Operational Inspection

After using the reach truck, it’s necessary to perform a post-operational inspection to ensure that the vehicle is in good condition. Check the tires, forks, chains, and mast for any damage or wear. Report any issues immediately to prevent further damage or accidents.

Step 10: Attend Regular Training and Refresher Courses

To maintain competency and stay up-to-date with the latest safety guidelines and best practices, it’s essential to attend regular training and refresher courses. This helps to ensure that the operator has the necessary knowledge and skills to operate the reach truck safely and efficiently.